Diluting Concentrated Sulfuric Acid with a static mixer

For Mixing concentrated sulfuric acid into a large pipe line and reducing possibility of corrosion, we recommend diluting the acid in-line with the pipeline using a small pipe loop

 sulfuric acid injection into pipelie

Side Loop Dilution


 

Batch Mixing

Mixing a tank of dilute solution using a static mixer

A common task is to mixing a concentrated solution into a tank in order to create a dilute solution on a batch basis.  This can be done accurately and safely using a recirculating loop on the tank.

 Batch Mixing a tank of dilute chemicals from concentrated chemicals

 Batch Mixing of Chemicals

For making aqua ammonia from anhydrous ammonia, or taking concentrated sulfuric acid and making a batch of diluted acid, this method is superior to others.  A hydrometer can be installed in a sight glass and this will allow the operator to manually ensure that the concentration of the dilute batch is accurate.

 


 Using a Static Mixer as a Flash Mixer for Flocculation

A static mixer makes an ideal flash mixer for flocculation processes

There are some specific parameters that will allow for optimum design of these flash mixers.

 flocculating water with a static mixer

 

 Flash Mixing using a static mixer

Flash Mixing using a static mixer


 

Determing the Mixing Efficiency of a Static Mixer  by Measuring the Coefficienct of Variation CoV

Calculating the CoV or mixing efficiency of a static mixer

sampling points across the cross-sectional area of pipeline

 

Calculating the Mixing Efficiency of a Static Mixer